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All hot and all cold units

The air handling unit, also known as the cold air unit, is a comprehensive system for special air treatment, also known as air exchange equipment. It is a cooling device that circulates cold air to cool products, such as extrusion, injection molding, powder molding, and high-temperature unformed feed products that urgently need rapid cooling. It directly passes through cold air effective product molding, cooling packaging, and has outstanding applications in human air, environment, and other areas. Air can be processed into different temperature and humidity state points according to different application requirements. Its advantages are: strong and able to remove harmful substances to the human body such as dust, particles, bacteria, viruses, smoke, oil, etc. in the flowing air; Small wind resistance, simple and convenient equipment operation and maintenance, principles include direct injection, secondary heat exchange method, and low cost. Our company's products have passed international certifications such as CE and IS09001. Our company is at a leading level in the same industry in terms of feed, pellets, extrusion molding, and grain; Another application is air purification, where fresh air and return air are mixed in a certain proportion, and then chilled water is transported to the air treatment unit. The cold water absorbs the heat of the air, ensuring that its temperature, humidity, and air quality meet the requirements of a clean room environment before being sent into the production workshop. The air handling unit refers to the combined air handling equipment installed in the computer room, which is the core and important component of a clean air conditioning system. The composition of air handling units varies slightly depending on different production processes and regions. For example, in coastal areas with high humidity year-round, air conditioning systems only require dehumidifiers rather than humidifiers. The goal of the air handling unit is to optimize its operation as much as possible for the efficient purpose of energy conservation.
Product name: All hot and all cold units
Product type: Customized products
Cooling capacity: Refrigerant 2000kw,Heat 3000kw
Refrigerant: R407C/R134A/R410A etc environmentally friendly.
MOQ: 1 unit
Application: Widely used in plastic, electroplating, electronics, chemical, pharmaceutical, printing, food processing and other various industrial refrigeration process need to use chilled water areas.
  • details
  • parameter
  • manual

Huaxiang has launched the all-cooling and all-heating twin-screw compressor unit in the field of extraction, and now adopts the latest semi-hermetic twin-screw compressor, which has higher efficiency; optimized refrigeration cycle, more precise control, higher reliability; and abundant auxiliary functions such as heat pump, low temperature and heat recovery;

Over the years, the all-cooling and all-heating units have been widely used in airports, hospitals, hotels, chemical industry, pharmaceutical industry, reaction kettles, fermentation, large-scale factories, carbon dioxide extraction and so on.


Unit features

1. High-precision, high-stability twin-screw compressor, low vibration and low noise.

2. Adopting multi-compressors, modular combination design, independent operation of each circulating circuit, automatic equalization, so the unit has a longer life.

3. Motor and compressor rotor direct drive, to avoid indirect transmission of energy loss, improve compressor efficiency.

4. Higher than the field standard development principles of inspection standards, higher reliability.

5. Advanced microcomputer control system or programmable PLC system, more perfect logic and protection procedures, more accurate control to ensure the safe and stable operation of the unit.

6. Optimized heat exchanger system, high heat exchanger efficiency, less refrigerant charging, simple oil return, no oil pump (except full-liquid type).


Scope of work


Full-cold

Full heat

Medium

2℃、7℃

45℃、60℃、80℃

(R134a)


High performance screw compressor

Huaxiang produced a semi-hermetic double screw compressor since, at present, the double screw refrigeration unit in the whole said extensive operation, fully realize the water-cooled screw unit higher efficiency, higher reliability, can provide customers with better products, better quality service.


Twin-screw compressor features

1. The rotor adopts the world's most advanced brand manufacturers, high processing precision, to achieve the best running clearance, friction resistance to a minimum, high volume rate under the oil film sealing, to ensure long-term high-efficiency operation, but also to reduce the vibration such as and noise;

2. The capacity regulating valve is automatically restored to the minimum negative part, reducing the starting current;

3. Double-layer shell design, reduce the group running noise to a greater extent;

4. Built-in motor, without coupling to prevent refrigerant leakage, while the use of cold coal cooling motor, so that the failure is reduced to a minimum, prolonging the life;

5. Built-in motor thermostat, further protect the motor and lubricating oil;

6. External exhaust check valve effectively prevents the rotor from being reversed by the backwash of high pressure airflow during shutdown;

7. Built-in suction filter to filter out large particles of impurities and protect the screw surface from damage;

8. Capacity control: 100% ~ 15% or 100% ~ 75% ~ 50% ~ 25% of the range of infinitely or segmentally adjustable (R22, R134A units);

9. The compressor is equipped with oil heater, oil sight glass: oil maintenance port, exhaust backstop valve, which is convenient for unit repair and maintenance;

10. Built-in centrifugal oil separator, high oil separation efficiency, no external oil separation, no need to replace; (except full liquid type)

11. Capacity control: infinitely adjustable within the range of 100%~25% (R134a group).


Evaporator

1. dry evaporator, refrigerant sealing into the amount of less, back to the oil performance is good, without external oil pump and oil filter, no wearing parts, low maintenance costs;

2. Asymmetric distribution of refrigerant inlet and outlet, effective use of refrigerant properties, improve heat transfer efficiency;

3. The design of refrigerant inlet mesh distributor realizes the most rationalization of refrigerant distribution in the heat transfer tube;

4. Each cycle of the multi-head unit is independently counted, with good standby.


Refrigerant circuit

Each compressor corresponds to an independent circuit system, and each circuit includes: exhaust check valve, safety valve, liquid pipe ball valve, filter, service valve, thermal or electronic expansion valve, pressure switch, pressure sensor, thermistor and other components.


In addition, R134a unit adopts Huaxiang's patented refrigerant management system.


Advanced throttling device

The throttling device adopts imported thermal or electronic expansion valve, its main features:

1. High adjustment precision, more obvious energy-saving effect;

2. Large adjustment range, more adaptable to wide capacity adjustment;

3. It can ensure the best degree of superheat, improve efficiency and protect the compressor.


Double cooling skeptic

1. perfect forced subcooling design, increase the cooling capacity and improve the refrigeration efficiency;

2. the use of high-efficiency finned tubes increases the heat transfer area and at the same time strengthens the perturbation of refrigerant on the surface of the tubes, which greatly improves the heat transfer efficiency;

3. independent design of each cycle of multi-head unit, good standby;

4. optimized anti-punching plate structure, further improve the distribution of refrigerant.


A wide range of products for a variety of applications

Main features:

1. Cooling 7℃, hot water outlet temperature range: 80℃.

2. The full heater is installed inside the unit without taking up extra space in the machine room.

3. Wide range of applications, mainly used in carbon dioxide extraction demand places.


Advanced PLC system

Touchable color control LCD screen

1.7 inch true color liquid touch screen, visualized operation, easy and intuitive.

2. The main operation interface provides a number of operation modes, which can realize precise control of the unit under any working condition through the interface keyboard.

3. The operation status is clear at a glance, operation display; chilled water inlet/outlet temperature, outside air temperature, suction pressure, exhaust pressure, suction temperature, exhaust temperature, suction/exhaust superheat, thermal expansion valve or electronic expansion valve opening, compressor cumulative time and so on.

4. Alarm display, and at the same time can record the most recent alarm, provide two kinds of operation interface in English and Chinese, suitable for domestic and international market demand.

5. Continuous capacity control

Utilizing microcomputer control system and continuous compressor technology to achieve continuous capacity control temperature regulation is smooth and part load regulation is more accurate.

6.Water temperature control

Inlet water temperature or outlet water temperature control can be selected, temperature control accuracy of the set value of 1.0 ℃ to meet the needs of different occasions.

7. Balanced operation of compressor

Multiple compressor units automatically balance the running time of each compressor.

8. Expansion function

Support the host and water home linkage, to ensure the safe operation of the unit.


Complete protection function

1. High pressure protection and low pressure protection

When the discharge pressure is higher than the set value, or the suction pressure is lower than the set value, this protection device operates to stop the compressor to protect the compressor and the unit.

2. Compressor motor thermostat protection

This thermostat is placed in the motor winding of the compressor, when the motor temperature is higher than normal, it will stop the compressor operation to protect the compressor.

3. Exhaust gas overheat protection

When the exhaust gas overheat is too high, the unit can automatically adjust the refrigerant flow to reduce the exhaust gas temperature to protect the compressor.

4. Oil Heater

The oil heater ensures good lubrication characteristics and prevents the lubricant from foaming during startup.

5. three-phase overcurrent protection 

When the current of the compressor is higher than its set value, the overcurrent relay will automatically disconnect the circuit and stop the compressor from running.

6. Inverse phase protection

This device senses the phase of the power supply and absolutely prevents the compressor from running in reverse due to the wrong phase of the power supply.

7. Compressor Frequent Start Control

The compressor restart time function controls the compressor starting and stopping frequency within a reasonable range to protect the compressor.

8. Anti-freezing protection of the unit

When the temperature of the evaporator is lower than the set value, this function will force the compressor to stop operation to prevent the crystallization of the refrigerant carrier in the unit.

9. Safety valve

When the condenser pressure is too high and all the rest of the protection devices are out of order, the safety valve opens to prevent damage to the unit.

10. fusible plugs - mainly in scroll units

When the condenser temperature is too high and all other protective devices have failed, the fusible link opens to prevent damage to the unit.

11. Differential pressure switch for chilled water flow (R134a full-liquid type only)

The chilled water adopts differential pressure type water flow switch, which is more accurate compared with the traditional type water flow switch, and will not cause freezing of the chilled water pipe or even damage due to short-term breakage of flow or reduction of flow rate.

12. Compressor oil level protection (R134 full liquid type)

The photoelectric sensing oil level switch is adopted to prevent the unit from running in the state of lack of oil or less oil, which effectively guarantees the reliable and safe operation of the unit.


All hot and all cold units technical parameter sheet:


ModelHX-130SLHX-150SLHX-160SLHX-180SLHX-200SLHX-220SLHX-240SLHX-260SLHX-280SLHX-300SL
Power supply3HP-380V-50HZ
Rated Cooling
     Capacity
kcal/h349048415417438600480198520020540024628922690711737450831209
kw406483510558605628731803858967
Heating   Capacitykcal/h384076456691482460527868571384594088691526759638811668914782
kw4465315616136646908048839431063
Input   powerkw86.2100.9106.7117.7126.8130.8150.7167.2177.5199.6
IPLVw/w5.595.695.695.625.675.715.775.715.745.76
Operating currentA145.1174187.4194.9211.7216.2255.2281.9299.7331.3
CompressorType-Semi closed twin-screw type
Qty.-2
Energy
    regulation
%100-75-50-25-0
Starting
     mode
-Y-Δ
Oil heaterw300
Refrigerant
     Oil
Model-HBR-B08
Charging
     amount
litre15182023202328
RefrigerantModel-R-134A
Throttle
    method
-Temperature sensitive   thermal expansion valve
Capacitykg65758090100110120130140150
EvaporatorType-Dry shell tube   high-efficiency heat exchanger
Chilled
    water flow
m3/h65758090100110120130140150
Head losskPa62656565676767696969
Pipe
    diameter
-5”5”5”5”6”6”6”6”6”6”
CondenserType-Shell and tube   high-efficiency heat exchanger
Chilled
    water flow
m3/h789096108110132144156170180
Head losskPa65657070707575908585
Pipe
    diameter
-5”5”5”5”6”6”6”6”6”6”
Heat
    recovery device
Type-Built in shell and tube   high-efficiency heat exchanger
Number
    of units
-1
Hot water
    flow rate
m3/h20.924.926.328.831.232.437.741.444.249.9
Head losskPa42454545454747474949
Pipe
    diameter
-RC2-1/2"RC3"RC3"RC3"RC3"RC3"RC4"RC4"RC4"RC4"
Safety   device-Compressor inner protection, over   current protection, high/low pressure protection, over temperature   protection, flow rate protection, phase sequence/phase missing protection,   low level coolant protection, anti freezing protection, exhaust overheat   protection, safety valve, overload protection, under voltage, over voltage   etc. 
DemensionLmm3200340035003580358036503750405040504100
Wmm1400150015001300130013801420142014201520
Hmm1700180018001700170017001850185018501900
Amm2472247228022802280228022802310231023102
Bmm8008708008708708709209209201030
Weightkg2070316025802950305031503270330036303900
Running noisedB(A)78808284
Remark:   The above specifications are according to the following design   conditions:
    1. Chilled water inlet temperature 12℃, chilled water outlet temperature   7℃; Condenser air inlet temperature 35℃, condenser air outlet temperature   40℃;
    2. Control system design for computer control system, touch screen, PLC   programmable system, with RS485 communication;
    3. The design pressure of chilled water side and cooling water side of the   standard model is 1.0mpa; Container pressurized equipment (special ordering   machine) applicable design pressure: 1.6mpa cooling water side, 1.0mpa frozen   water side;
    4. The main power supply: 3 phase 380V 50Hz; Operation power: single-phase   220V 50Hz; When ordering non-standard power supply, please apply in advance.


ModelHX-240SLHX-260SLHX-300SLHX-320SLHX-360SLHX-400SLHX-480SLHX-500SLHX-540SLHX-600SL
Power supply3HP-380V-50HZ
Rated Cooling
     Capacity
kcal/h63415769809683083587720096039610800481257843138142214749001662417
kw7378129661020111712561463160617151933
Heating   Capacitykcal/h697202768152913836964920105668211881761383998151927616223901828618
kw810.7893.21062.611221228.71381.61609.31766.61886.52126.3
Input   powerkw155.2172.5202213.5235.3240.1278.9306.9328.6369.4
IPLVw/w5.685.645.735.725.746.026.036.036.016.02
Operating currentA276.7303.3348374.7395.8432.4510.4563.7618.1662.7
Starting currentA276.7303.3348374.7395.8432.4510.4563.7618.1662.7
CompressorType-Semi closed twin-screw   type
Qty.-2
Energy
    regulation
%100-75-50-25-0
Starting
     mode
-Y-Δ
Oil heaterw300x2
Refrigerant
     Oil
Model-HBR-B08
Charging
     amount
litre16x215x218x220x223x228x2
RefrigerantModel-R-134A
Throttle
    method
-Thermal expansion   valve/electronic expansion valve
Capacitykg47x251x261x264x270x279x292x2101x2108x2121x2
EvaporatoType-Dry shell tube   high-efficiency heat exchanger
Category-Carbon steel shell+high-efficiency internally threaded copper tube
Flow rate of chilled waterm3/h126.8139.6166.23175.4192.1216251.6276.3295332.5
Head losskPa

759596262626565
Pipe
    diameter
-6”6”6”8”8”8”8”8”8”8”
CondenserType-Shell and tube   high-efficiency heat exchanger
Category-Carbon steel shell+high-efficiency internal and external threaded   copper tube
Flow rate of chilled waterm3/h158.5174.5207.7219.3240.1270314.5345.4368.7415.6
Head losskPa80808080858590909090
Pipe
    diameter
-6”6”6”8”8”8”8”8”8”8”
Safety   device-Compressor inner protection, over   current protection, high/low pressure protection, over temperature   protection, flow rate protection, phase sequence/phase missing protection,   low level coolant protection, anti freezing protection, exhaust overheat   protection, safety valve, overload protection, under voltage, over voltage   etc. 
DemensionLmm3700370040004030405041504600470047004800
Wmm1500158015801600165016801680170017001750
Hmm1900190019201920193020602060213021302150
Amm2802280231023102310231023372337233723372
Bmm92098010301030103011301130116011601290
Machine weightkg3750398044604770505052905540572060506380
Operating weightkg4110437048705190549059406130638067507160
Running noisedB(A)82848688
Remark:   The above specifications are according to the following design   conditions:
    1. Chilled water inlet temperature 12℃, chilled water outlet temperature   7℃; Condenser air inlet temperature 35℃, condenser air outlet temperature   40℃;
    2. Control system design for computer control system, touch screen, PLC   programmable system, with RS485 communication;
    3. The design pressure of chilled water side and cooling water side of the   standard model is 1.0mpa; Container pressurized equipment (special ordering   machine) applicable design pressure: 1.6mpa cooling water side, 1.0mpa frozen   water side;
    4. The main power supply: 3 phase 380V 50Hz; Operation power: single-phase   220V 50Hz; When ordering non-standard power supply, please apply in advance.



• The following instructions should be read carefully before the unit is installed to avoid unnecessary damage.

• The unit should be kept as level as possible when handling and moving, never tilted more than 30 degrees, and there should be support rods on all spreaders to avoid injuring the equipment.

• The unit can be installed on the roof or outdoor patio, and the supporting surface must be strong enough; it can withstand the weight of the unit during operation.

• The unit should not be installed in dusty, dirty, corrosive gas and humidity.

• The installation of the unit should leave enough space of more than 1.5 meters in front, back, left and right for heat dissipation and easy access for maintenance personnel.

• The set in place, should be shockproof cushion placed under the set of bottom frame, adjust the level of the set before tightening the foot screws and ambrose.

• System plumbing installation, insulation, should be designed by professionals to guide, and the implementation of the corresponding provisions of the HVAC installation specifications.

• External water piping system must be installed anti-vibration soft joints, filters, check valves, drain valves, exhaust valves, shut-off valves; such as expansion tanks should be installed above the highest part of the system 1-1.5 meters; tank capacity of about the entire system of water / 10: Exhaust valves should be installed in the highest part of the system between the expansion tanks; chilled water piping system and expansion tanks should be made thermal insulation. 

• Water pumps and units, water pumps and system water piping should be connected using shockproof flexible joints, while the piping and pumps should be self-supporting brackets to avoid unit stress.

• In order to prevent welding slag and other foreign objects from entering the evaporator and causing damage to the heat exchanger tube, we are required to install a water filter of more than 16 mesh at the evaporator inlet of the unit (or at the tank refill inlet). System water pipeline flushing and insulation should be carried out before connecting with the unit, it is strictly prohibited to connect the pipeline with the unit before it is flushed clean, and lightning protection should be considered according to the height of the actual installation location of the unit.


Instructions for use

Before the user starts the machine for the first time, please read the instruction manual of the product carefully and operate the machine according to the steps stipulated in the instruction manual to ensure the safety; meanwhile, it is recommended to start the machine for the first time under the guidance of the company's commissioning engineers.


The following work must be done before starting operation

• Connect all the power supply cables and external power supply control equipment according to the requirements. 

• Check the water source of water tank or expansion tank, open the exhaust valve, exhaust the air in the channel; check whether the compressor and fan or water pump running direction is correct.

• The unit will be energized in order to warm up the lubricating oil (especially in cold areas, the time is not less than 12 hours)

In case of air-conditioning system, check whether the terminal equipment operates normally. 

• In the case of the main circuit power failure, carry out a test run to check whether the sequence of action is normal; check whether the compressor and fan or pump group running in the right direction

• Set industrial refrigeration (or heat pump) operation mode as needed.


After the completion of the above work, you can turn on the main power and open the chiller or air-conditioning system for the host; to be the water temperature to meet the requirements of the normal unit once the debugging is completed and put into normal operation, you must keep its power supply phase sequence unchanged.


Maintenance

• The unit has been adjusted by the company's commissioning engineers, has reached the best working condition, please do not self-adjustment.

• The unit must clean the filter at the water inlet end of the pump after 24 hours of trial operation.

Frequent operation of the switch is strictly prohibited, the number of compressor start-up shall not exceed 6 times / hour. And the interval between each start-up operation should be more than 5 minutes.

• The main circuit power switch can not be disconnected during normal use.

• The whole machine should be checked once a month, the items are:

1, electrical terminals solid bolts have no loosening.

2, the set of moving parts have no noise, whether the operation is normal.

3, each motor running current is normal, insulation resistance is normal.

• The heat exchanger of the unit should be cleaned at least twice a year with special cleaning liquid or high-pressure water to maintain good heat exchange effect.

• If the heat pump unit is turned on in winter, please pay special attention to: the temperature is below 0°C to check the circulating water insulation effect regularly. And can not cut off the unit inlet power; long-term shutdown when not in use, the water side of the heat exchanger and the system piping must be drained to avoid pipe freezing.

• The unit should be operated and managed by specialized personnel, and should be shut down in time to find out the reasons and troubleshooting when abnormal conditions are found. It is strictly prohibited to run with disease.

• If you encounter any difficulties that can not be solved, please feel free to contact the company's customer service center. Warning: In order to ensure the normal use of your unit, please follow the following tips during the use of (winter, spring): 1. Frequent shutdown, the unit's main power switch and the single-pole air switch in the electronic control box must be kept closed and energized.


2. When the ambient temperature is low, the water temperature is correspondingly low and there is a danger of freezing, the unit will automatically start the anti-freezing program to prevent the occurrence of the accident, but at this time, if you turn off the water pump and the unit power supply, then the anti-freezing program fails, the water temperature will continue to fall to the point that the water system is frozen or even frozen heat exchanger pipe, etc. In order to avoid such accidents, please you must do the following two:


1, the water pump must be linked with the unit, the unit to control the start and stop of the water pump, rather than manual control.

2, the pump and unit main circuit and control loop must be kept energized, if you can not keep the energized state. It is necessary to release the water in the water system in time.


The company's products in the installation and commissioning, if the user needs, can first communicate with the company's technical staff to confirm the site service.


Our company follows the principle of continuous product improvement, it may be difficult to notify you of some improvements and changes in product specifications, performance and materials, please understand.